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Home » Main Dish » Chicken

Air Fryer Nashville Hot Chicken Sandwich

By Karly Campbell on October 22, 2025 | Updated October 22, 2025 | 6 Comments

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Nashville hot chicken sandwiches on a wooden cutting board with parchment paper and pickles.
Three Nashville hot chicken sandwiches next to a cup of Nashville hot sauce and a brush used to apply the sauce.
A collage of two pictures of Nashville hot chicken sandwiches. The bottom is a close-up of three of them, and the top is chicken breasts brushed with Nashville hot sauce on a cooling rack.
An overhead view of four Nashville hot chicken breasts in an air fryer basket.
A collage of two different pictures of Nashville hot chicken sandwiches. The bottom is a person holding the sandwich and the top is an air fryer basket with four of them.

This crispy, spicy Nashville Hot Chicken Sandwiches is made in the air fryer with breaded chicken, a homemade Nashville hot sauce, and a pile of dill pickles to top it off.

Close-up of a Nashville hot chicken sandwich on a wooden cutting board in front of a brush with Nashville hot sauce

At this point, my air fryer is basically turning into the chicken sandwich machine. I’m churning chicken sandwiches out left and right and my family never seems to get sick of them! It doesn’t hurt that we’re always testing out new sauces and toppings to the keep things interesting!

Take the ever popular Nashville Hot Chicken Sandwich – a total breeze to make in the air fryer. If you’re feeling ambitious, you’ll start with the recipe for our air fryer chicken sandwich. Honestly, it’s just crispy, juicy chicken sandwich perfection.

But! If you’re feeling like it’s been a long day and you really just need an easy way to avoid the drive-thru, start with frozen breaded chicken filets.

The sauce is doing most of the work, but not to worry…it’s totally easy to stir together in a saucepan while the chicken is in the air fryer.

Table of Contents

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  • Ingredient Notes:
  • Step by Step Instructions for Nashville Hot Chicken Sandwich:
  • Storage:
  • Nashville Hot Chicken Sandwich
      • For the chicken:
      • For the sauce:
      • For assembling the sandwiches:
      • To make the chicken:
      • To make the sauce:
      • To assemble:

Ingredient Notes:

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All the ingredients needed to make Nashville hot sauce spread out on a white countertop.

Chicken – You’ve got a few options here depending on how easy you’d like this recipe to be. You can keep it real simple and use frozen breaded chicken filets (this brand is pretty perfect, reminds me of restaurant style fried chicken filets) or make your own breaded and air fried chicken.

Nashville Hot Sauce – Traditional Nashville hot sauce starts with the oil that you fried the chicken in. We’re swapping that for butter and I promise you won’t be mad about it. You’ll add cayenne pepper to spice things up, some honey and brown sugar to balance things, and a few more spices including garlic powder, onion powder, smoked paprika, salt and pepper. It’s a flavorful and spicy sauce – not really sweet, just well balanced.

Sandwiches – We like to use brioche buns for these sandwiches. The sweet buttery buns complement the heat of the spicy sauce. We also toast them to add extra flavor! For toppings the classic choice is dill pickles but we also like them with cold creamy coleslaw! You can use any other toppings you like.

Step by Step Instructions for Nashville Hot Chicken Sandwich:

Four raw chicken breasts in an air fryer basket.

Prepare the breaded chicken per package instructions if using frozen chicken, or bread and air fry fresh chicken yourself. As soon as the chicken is cooked you can move on to saucing it.

A small pot with the ingredients for Nashville hot sauce in it.

Prepare the Nashville hot sauce in a sauce pan by melting the butter and stirring in the spices. Cook until fragrant. The sauce will be clumpy, not smooth.

Four chicken breasts inside of an air fryer basket being brushed with Nashville hot sauce.

Use a pastry brush to liberally brush both sides of each piece of chicken until they are well coated in the sauce. For less spice, use less sauce.

Four open-faced Nashville hot chicken sandwiches with three pickles on top of each.

To finish assemble the sandwiches by placing sauced chicken on the toasted buns and top with dill pickle slices or any other toppings you like!

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Storage:

Fridge: Store leftover chicken in the fridge for 3-4 days. Leftover sauce can also be store in the fridge and will last for up to 2 weeks.

Reheating: Reheat the chicken in the air fryer for 3-4 minutes at 350 degrees, until hot. Warm the sauce in the microwave for 15-20 seconds or so, just to re-melt the butter. Whisk the sauce well before basting the chicken.

Freezer: I don’t recommend freezing this one.

Recipe Tips!

It helps to sauce the chicken while it is still good and hot, just after you finish cooking it. For extra flavor brush it with sauce, let it rest a minute, and then brush again. The sauce won’t fully emulsify (the spices and butter will separate) so just give the sauce a good whisk, it won’t be totally smooth. Don’t forget to toast the buns! It really does add great flavor and texture to any sandwich.

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A brush applying Nashville hot sauce to a cooked chicken breast.
Close-up of a Nashville hot chicken sandwich with sliced pickles on a bun.

Nashville Hot Chicken Sandwich

Created by: Karly Campbell

Course Chicken, Main Dish
Cuisine American
Prep Time 5 minutes minutes
Cook Time 15 minutes minutes
Total Time 20 minutes minutes
4 sandwiches
Nashville Hot Chicken Sandwiches are made in the air fryer with breaded chicken and a homemade Nashville hot sauce that brings the heat! Top 'em off with dill pickles on a buttery bun and it's the perfect sandwich!
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Ingredients
  

For the chicken:

  • 4 breaded chicken breast filets see notes

For the sauce:

  • ½ cup butter see notes
  • 1 tablespoon cayenne pepper more to taste – see notes
  • 1 tablespoon brown sugar
  • 1 tablespoon honey
  • 2 teaspoons kosher salt
  • 2 teaspoons cracked black pepper
  • 2 teaspoons garlic powder
  • 2 teaspoons onion powder
  • 1 teaspoon smoked paprika

For assembling the sandwiches:

  • 4 brioche buns
  • 2 tablespoons butter softened
  • Dill pickles

Instructions
 

To make the chicken:

  • If using frozen breaded chicken filets, air fry according to package instructions.
  • If using our recipe for air fryer chicken sandwiches (highly recommend – so good), bread and air fry as directed in the recipe.
  • As soon as the chicken is finished cooking, whisk together sauce to combine as much as possible and use a pastry brush to liberally brush the sauce over both sides of each piece of chicken. Be sure to coat the chicken well.

To make the sauce:

  • While the chicken is cooking, add the butter to a small sauce pan over medium heat and let melt.
  • Once melted, add the remaining ingredients and whisk well to combine. Cook for 1-2 minutes, until fragrant. Do not let the spices burn. The mixture will not be smooth or well combined – the spices will stay separate from the butter and may clump together a bit.
  • Remove from the heat. Stir well before serving.

To assemble:

  • While the chicken is cooking, butter the insides of each bun and toast until golden brown on a skillet over medium heat.
  • Place a saucy chicken filet over each bun and top with dill pickle slices.

Notes

Chicken: We love our air fryer chicken sandwich recipe, but totally understand that it can feel like a lot when you’re also making a sauce. These frozen chicken breast filets are the next best thing.
Sauce: Nashville hot sauce is originally made by pouring the hot oil leftover from frying chicken over the spices. We don’t often deep fry chicken in our house, so we’re using butter in place of frying oil and we prefer this flavor. For a more traditional flavor, use hot canola or vegetable oil in place of the butter.
For extra heat, use up to 4 tablespoons of cayenne. As is, we think this is pretty spicy, but still manageable. 
The sauce will never come together into a smooth, traditional style sauce. The spices and butter will separate – this is natural and expected with Nashville hot sauce. Stir well before tossing with fried chicken to incorporate the spices into the butter as much as possible.
You could easily skip the honey and double the brown sugar, but we like the texture the honey gives the sauce.
Assembly: Dill pickles seem to be the classic topping for these sandwiches, but I also like them with a creamy, cool coleslaw on top. Helps tame the heat a bit! If you don’t add slaw, a layer of mayo is always welcome!

Nutrition

Serving: 1sandwich | Calories: 771kcal | Carbohydrates: 49g | Protein: 34g | Fat: 50g | Saturated Fat: 26g | Polyunsaturated Fat: 3g | Monounsaturated Fat: 9g | Trans Fat: 1g | Cholesterol: 268mg | Sodium: 1776mg | Potassium: 339mg | Fiber: 1g | Sugar: 8g | Vitamin A: 2186IU | Vitamin C: 1mg | Calcium: 82mg | Iron: 2mg

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posted in: Chicken, Copycat Recipes, Freezer Favorites

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    Comments & Reviews

  1. Bob says

    November 23, 2025

    Can the sauce be refrigerated, and if so, how long?

    Reply
    • Karly Campbell says

      November 23, 2025

      It can! I usually keep homemade sauces for a week or so, but it could probably go longer. Just reheat it in the microwave and whisk well before using.

      Reply
  2. Bob says

    November 16, 2025

    What can I substitute for the brown sugar? I’d rather not buy a pound of it to use one tablespoon

    Reply
    • Karly Campbell says

      November 17, 2025

      I’d just use honey.

      Reply
  3. Cristina says

    October 27, 2025

    5 stars
    These look amazing, I’m low carb so I thought I would use the brown sugar sub. and the sugar free honey. They have low carb chicken nuggets for the sauce. Will that all work?

    Reply
    • Karly Campbell says

      October 28, 2025

      That should work! 🙂

      Reply

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